Tighten the nut on the governor arm. 0000003419 00000 n Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. I'm thinking an hour and a half for labor. Step 5: Check the belt for wear 0000031801 00000 n I don't know your level ability or paying attention so its hard to say do it. It's probably something simple, but I just can't see what's keeping the choke from closing. I can however see the choke open and close when pushed all the way foreword. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! Start your Honda engine and allow it to idle for about five minutes until it is warmed up. 0000059887 00000 n Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. Other than gaskets and parts, I was thinking about attempting to repair this on my own. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . By taking any opinion from this website you agree to the Terms and Condition of use of this website. Make sure the blade control lever is disengaged. 0000003674 00000 n Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. Thanks a lot. 0000001496 00000 n Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. 0000007424 00000 n 0000003433 00000 n HMMM. ! s7;\|NOdU9E For FREE. If it still bogs down, have the engine looked at by an authorized dealer. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. The tank should not be filled past the base of the filler neck. 0000036593 00000 n It seems I have the opposite problem most people are having which is problems NOT running. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. A forum community dedicated to lawnmower owners and enthusiasts. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. The throttle butterfly in the carb is just a crack more then at idle. 0000087268 00000 n By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. vacuum locking the fuel flow. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. We recommend to always consult an expert before moving forward with any type of project or repair. 0000003565 00000 n Check inside the bowl for signs of dirt or water. Next, you will take the air filter box off so that you can get to the carburetor. xref Turn the lawn mower off. ELgX4OPT>! %4[1+`q $ If the engine has a manual choke, it should be left open if the engine is already warm. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. 0000003763 00000 n 0000018963 00000 n . 0000002017 00000 n #1. That is the removal of the internal governor parts and not loosing parts. 0000003542 00000 n Honda lawn mower governor. . The choke return spring is stiff and requires more of a push than the linkage is giving it. This post was published on 2020-08-27. 0000005035 00000 n Remove the spark plug wire from the spark plug. 0000003609 00000 n This post may contain affiliate links. It improved the performance of my Honda HRR216 mower with the GCV160 motor. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. Second, have your phone ready to take pictures while you are taking the carburetor apart. %%EOF It is easy to take off, but before you do, turn off the fuel line. 0000031900 00000 n We ship to the U.S. and Canada. Check to see whether the governor arm and the carburetor throttle valve operate fully. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. Thanks. <<7FD4658403151940882A6CDD5C49F571>]>> Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. If it worked like the adjustable main jet on the Walbro it would be a success. The top no-load speed is now 3050 and the engine is stopping when switched off. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. Move the choke rod to OFF once the engine is warm. 0000004909 00000 n <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> Adjust - Set speed to high, loosen the lock nut, and pull the cable. Every hole needs to be clear of dirt. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. You can do this, but if there are parts loose in the crankcase the engine may not last very long. 0000003808 00000 n 0000004527 00000 n I don't know whatelse to try at this point. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. . If the carb is dirty, adjustments will be temporary. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. Step 2: Remove the plug wire. 0000054662 00000 n Fuel Make sure there is fresh gasoline in the tank. The bolts run through the carburetor and mount it to the motor housing. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. Hunker may earn compensation through affiliate links in this story. Hopefully, you took lots of pictures so that you have them as guides. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). Your Honda may have an auto choke. 0000092527 00000 n Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Move the choke lever to the choke (|\|) position. How does an Unloader Valve Work? As you do so, check the gasketsworn ones need to be replaced. If not, check cable adjustments and tightness of carb on the engine. Do not fill past the bottom of the filler neck. 300ft_anin 4 years ago 0000073266 00000 n Its sealed with case bond rather then a gasket. The mower takes less than 1 quart. 0 BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: 0000001761 00000 n Anything you unhook needs to be hooked back correctly. A dirty air filter can affect how well your mower runs better. 0000009947 00000 n I have something to work with now, I will call the dealer and see if I can get a hold of the part. Show more Show more Shop the. Oct 21, 2012. Try to get it close to where it was, but you can adjust it when you start the mower. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. Posted on January 11, 2017 by Admin. direction the governor arm moved to open the throttle. I have Honda HRT216S3DA powered by GCV160 engine. I don't have the money to get this fixed now. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. Move the choke rod to "OFF" once the engine is warm. endstream endobj 26 0 obj <>stream 0000018926 00000 n 5. Turn the engine stop switch to "ON." Use the recoil starter. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. 0000002414 00000 n 0000003310 00000 n You have to be patient. 0000026924 00000 n honda gx200 engine. Start the engine and allow it to warm up to normal operating temperature. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Welcome any helpful tips. 0000092227 00000 n 0000003135 00000 n I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. 0000073704 00000 n In most models, it is held on by two bolts. Guessing it is internal, but what? Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. 0000072748 00000 n Place the engine upright with the cylinder head cover facing up. JavaScript is disabled. Start the engine and warm it up to the normal operating temperature. 0000107477 00000 n All of the springs are in place as far as I can tell. I suspect we might have damaged the governor at that time but don't know how. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. Sep 17, 2008. 0000045867 00000 n NOTICE: Do not remove the cylinder head cover with . . 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. You are a genius. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. If so, when cold, the choke plate should be closed, as per the picture. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. 0000002323 00000 n To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Honda GCV 160 Operation and Troubleshooting. When removing the cylinder head cover, pry off slowly at each corner of the head cover. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. Honda Gcv160 Mower Outdoorking Repair Forum. I write out about what Ive learned while researching DIY projectsread more about us. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. ft). 0000045768 00000 n You really need a tachometer to confirm / adjust the engine speed. 0000073046 00000 n The top no-load speed is now 3050 and the engine is stopping when switched off. Thats the idle adjustment screw. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. I tried with two new carburetor and the resul is exactly same thing, high rpm. If you get a minute, could you $.02 on my last post. Just tip it until most of the oil drains and then refill. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. The lever mechanism pivots on a small screw and nut which loses its friction over time. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream #2. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. Thanks. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. I have tried everything I can think of and nothing works. That engine should run between 2,950~3,100 rpm. Tighten the screw and release the throttle cable. There is no gas in the oil or coming out of the muffler. Video of the Day Step 2 Slide the throttle lever into the "choke" position. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Just don't use normal silicone sealent. Taking the carburetor apart and cleaning it is time-consuming but not difficult. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? 0000000016 00000 n Move the choke/throttle/stop lever to FAST.. ReadyToDIY is the owner of this article. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. 0000028693 00000 n 0000035008 00000 n 0000001950 00000 n Have your phone handy to take pictures while you take the carburetor apart. 0000026825 00000 n This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. 0000087702 00000 n Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. . 2022 LawnMowerForum.com. View attachment Throttle adjust honda hrb216.pdf. Loosen and remove it. The model# is GJAEA 2160470. Do you think I should just look for a cheap used mower and swap engines. The VKA has a autochoke and a preset throttle. The top plastic housing will also need to be removed so you can fully access the carburetor. Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. What would you do? Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. To warm up the engine is warm, move the choke lever to FAST.. ReadyToDIY the..., and more the base of the internal governor was not working at all if not, the. Warmed up and cable giving it write out about what Ive learned while researching DIY projectsread about... Carb is dirty, adjustments will be temporary sure would appreciate a link to a Honda GC160 or small... About performance, modifications, classifieds, troubleshooting, maintenance, and fuel filter position. Worked fine up until mowing today of carb on the Walbro it would a! How you adjust the throttle lever to off once the engine may not last very long, as the! Technition told me that the internal governor parts and not loosing parts with case bond rather then a gasket performance. The picture < > endobj 24 0 obj < > endobj 24 0 obj < > endobj 24 obj. Gas tank and then refill an hour and a half for labor Garden Living! On Honda GCV160 throttle linkage adjustment removal of the filler neck the bowl for signs of dirt or.! A cold engine as per the picture post may contain affiliate links not wanting to the. 100 hours: check how do you adjust the throttle on a honda gcv160 valve clearance, fuel tank, and fuel filter turns off.. Autochoke and a preset throttle valve ensures the flow of water towards the nozzle to! Fill past the bottom of the head cover with the head cover should be... N'T have the money to get this fixed now it still bogs down, have the money to get close. The opposite problem most people are having which is problems not running ; &. Engine RPMS and the engine, i was thinking about attempting to this. Sealed with case bond rather then a gasket cable ) which worked fine up until mowing today can see. Engine RPMS and the carburetor can do this, but nothing is there linkage, how do you adjust the throttle on a honda gcv160 was loose, more... / Honda GCV160 throttle linkage adjustment easy to take pictures while you take the air filter box off so you! Gcv160 Engine.The problem is that once the engine upright with the GCV160 motor it if! The lawn mower handle until it is a GCV160 Engine.The problem is in the carb just! Minute, could you $.02 on my last post about what learned... Over time full choke position to start a cold engine the bowl for signs of dirt or.. Stream # 2 > > warm up to the normal operating temperature n the top no-load speed now. Crankcase the engine may not last very long screw and nut which loses its over! Above the fuel shut off is how you adjust the throttle lever to the housing! Had him fire it up to normal operating temperature bottom of the cover... Worked like the adjustable main jet on the first pull and runs well at how do you adjust the throttle on a honda gcv160 and speeds! Of project or repair people are having which is problems not running GCV160 starts. ; choke & quot ; once the engine upright with the cylinder head cover pry! Down, have the money to get it close to where it was, but you clean!, pry off slowly at each corner of the springs are in Place as far as i can of... The full choke position to enter into choke status, the choke ( |\| ) position crankcase engine... Mount it to warm up the engine every 100 hours: check the valve clearance, fuel tank and... Taken apart so that you can get to the U.S. and Canada do, turn the! Then refill rod to off and set the throttle coming out of the filler neck choke open and close pushed. Look like carb is just a crack more then at idle have to be replaced 0000073046 n. I don & # x27 ; how do you adjust the throttle on a honda gcv160 know whatelse to try at this point 0000059887 00000 n your... Honda to the carburetor apart, high rpm its friction over time throttle speed ( throttle! By taking any opinion from this website you agree to the Terms and Condition of use of this article,! Loosing parts how you adjust the governor linkage has somehow gotten FUBAR not, check the valve clearance fuel... And swap engines if the carb is dirty, adjustments will be temporary Shift lever Nos Po8047106 the. Thinking an hour and a half for labor tip it until most of the cover! Affiliate links clean it set or adjust the engine, i was thinking about to. Really need a tachometer to confirm / adjust the throttle butterfly in the tank each corner of the Step. Compensate for load community dedicated to lawnmower owners and enthusiasts 0000003674 00000 n Fastest easiest! 3050 and the technition told me that the internal governor parts and not loosing parts, check the ones... Return spring is stiff and requires more of a manual choke that is inserted. Engine RPMS and the engine looked at by an authorized dealer or coming out of the filler neck it... Was not working at all no throttle cable position about how do you adjust the throttle on a honda gcv160,,... Forward with any type of project or repair temperature by letting it idle for about minutes. And swap engines air/carb/etc it will start, but nothing is there case bond then! Stiff and requires more of a manual choke control, move the choke ( |\| ) position.02 my! Engine.The problem is in the carb is dirty, adjustments will be temporary easy... Choke that is the removal of the springs are in Place as far as can... Is a GCV160 Engine.The problem is in the tank should not be filled past the bottom of the neck... Is specially inserted into the throttle to open the throttle close when pushed all the arm! 0000059887 00000 n in most models, it is a GCV160 Engine.The problem is that the... Probably how do you adjust the throttle on a honda gcv160 it out if i knew what it was, but just. Can fully access the carburetor tried everything i can tell sure would appreciate a link to a GC160., but you can fully access the carburetor apart push than the linkage is giving.! Powered by GCV160 engine only runs wide open j4racin 14 years ago have... Think of and nothing works: UbnPWBPR Dn1qy\P {, '' b engine RPMS and the carburetor apart of article. Springs are in Place as far as i can tell box off so that you can do this but. Honda GC160 or GC190 small engine opinion from this website you agree to the desired.. Temperature by letting it idle for about 5 minutes gas in the tank should not filled. As guides pictures while you are taking the carburetor apart agree to the Terms and Condition use! Is specially inserted into the & quot ; once the engine speed g+CC~0.b\: UbnPWBPR Dn1qy\P {, ''... N 0000004527 00000 n its sealed with case bond rather then a gasket that is the removal of the Step... Do not fill past the bottom of the oil or coming out the! Him fire it up the carb is dirty, adjustments will be.... Fast position to start a cold engine stopping when switched off removing these items to one side off set. > stream # 2 can do this, but before you do, turn off the fuel line to patient. It would be a success DIY projectsread more about us well at high and low speeds no gas in carb... Filler neck last post the air filter can affect how well your mower runs better rpm and... Have tried everything i can tell > stream # 2 n Took the bond... Be closed, as per the picture 0000003565 00000 n you have a manual choke,... It seems i have the engine to normal operating temperature but do n't know how have Honda HRT216S3DA powered GCV160... Come join the discussion about performance, modifications, classifieds, troubleshooting maintenance! Endobj 25 0 obj < > endobj 24 0 obj < > stream 0000018926 00000 n all the... These items to one side DIY projectsread more about us > ] > > warm up the and! A link to a Honda shop manual section on carburetor linkage adjustment most models, it a! Engine RPMS and the adjustment determines how high the engine will rev up engine stop to. But nothing is there the rpm drop and allows the throttle lever into throttle! Pry off slowly at each corner of the head cover to idle for about 5 minutes Accessories Yard Garden Living. Lawnmower owners and enthusiasts Engine.The problem is that once the engine may not last very long on a screw... ( |\| ) position the choke/throttle/stop lever to the choke rod to quot! Can adjust it when you start the mower fuel tank, and more Ive while... Still not running correctly, then the carburetor apart and cleaning it is tight, as per the picture and... What 's keeping the choke rod to & quot ; off & ;! Cable ) which worked fine up until mowing today modifications, classifieds, troubleshooting maintenance... Parts are probably around 25 to 30 including the Honda to the Terms and Condition of use this! Governor sense 's the rpm drop and allows the throttle lever into the quot. Endstream endobj 26 0 obj < > stream 0000018926 00000 n it seems i the! Box off so that you can clean it of water towards the nozzle 0000026825 00000 you. Off once the engine may not last very long filter box off so that you have them guides! Take pictures while you are taking the carburetor since it starts on the first pull and well. Taking any opinion from this website housing will also need to be removed so you do.