No smoke and no water coming out exhaust. Copyright 2022 SC Autosports, LLC. Aside from that, I will check the engine compression and valve lash. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. Reinstall the throttle body and start up your UTV. This piece of equipment uses a belt to swap gears depending on RPMs and payload. Avoid driving your Massimo utility vehicle in the rain. If the drive belt is worn too much, it will ride low on the sheaves, causing a slight creep. Leaking is another common Massimo UTV problem you should be aware of. This is the first issue its had in 3 years. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. My friend has a Massimo too, but he doesnt use it as often as me- sometimes he uses his to take his kids to school and stuff like that. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. Read moreabout us here. To test it before reinstalling, hook up all electrical connections to the throttle body. I have a Massimo 500 utv efi, shift problems. These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. As you are doing it you have to keep radiator full. SPONSORED. I had exactly same question. That would be absolutely awful. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. Common Transmission Troubles 3. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! There are two valves on Massimo UTVs. This final time, also change the oil filter. Uncategorized. Massimos headquarters are located in Texas, and their products are manufactured in the large facility there. This problem results in a breakdown after using the UTV for a few years. Your engine wont be able to pull gasoline into the cylinder and keep running if it doesnt have enough compression. Though they offer many positive traits, there are some downsides to these machines as well. Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. Massimo motors are one of the leading companies in the manufacturing of UTV. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . If youre looking for a vehicle with quick acceleration, you might want to pick a different model. winch, roof, windshield, headlights/tail lights and turn signals. The company retailers are distributed worldwide. This sound generally indicates it is time for new brake pads. The braking system of these UTVs is in their rear wheels. In fact, it is two (2) inches lengthier than the bigger-displacement machine. In fact, most ATVs are affected by this issue, some more than others. I am praying Im wrong or its just a gasket. Below is a list of common models and specs for them. Affiliate Disclosure: As an Amazon Associate, we earn a commission from qualifying purchases. This however depends on your budget and the type of Massimo UTV. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. I had multiple conversations with Massimo and they did their best to help. So now I'm in the process of reassembling the vehicle. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. New owners need to be aware of this in order not to rely on the brakes as they do with other automobiles. (877) 881-6376. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). Replace any damaged components. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. Then stalls. Make sure to open it back and forth while cleaning to ensure you remove all buildup. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. This can however be caused by the use of poor-quality gear oil or other user-dependent causes. He told me they are not going to sell them anymore and are selling Kubota only so that tells me alot!! Another issue can happen when the brakes lock up. Do you want to learn more about these problems to determine if the UTV is worth it? Whatever jeopardizes your brakes puts your life and those of others at great risk. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. You are here. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. When you see this fabric/rubber material deteriorating the belt is showing signs of age. The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Many Massimo UTV users complain about wiring problems in their utility vehicles. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Learn More. Spacious cargo bed for hauling farm produce, hay, and other cargo. These may include the following. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. Make sure all connections are clean and greased with dielectric grease. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. The company over time has amassed great patronage and enjoys an overwhelming number of positive reviews from its users. It circulates water until it gets hot and then I check it and its low on antifreeze. PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. Its been close to great for me. Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD Thanks for the info.. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. After replacing the sensor, make sure it is clocked correctly. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! Add to Cart. Email this Business. ! Another common culprit of your engine not firing up is old fuel that has been sitting for a while. Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. Make that the air filter is clean and that the airbox intake is . Your coolant system should be bled of any air bubbles at this point. Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? The hose neck on the head has nothing in it. While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. The most common problem that 500 owners experience include; 1. I guess it must be the gasket allowing gas into cooling system, but it shows no evidence of leak in the exhaust or oil.. it must be a very tiny leak. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. Keeping aside the minor issues, customers can very well use the Hisun side-by-sides on any kind of terrain they want. The engine may not be getting enough gasoline to start and keep running for a variety of reasons. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. I bleed the top one and 0 water. Pasted as rich text. When you purchase through links on our site, we may earn a commission at no additional cost to you. Okay mine isnt fixed. Next, I broke the pull coil trying to overcome the starter issue. Thankfully, this article explores the most frequent Massimo UTV issues, including Massimo UTV troubleshooting tips. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. If the ATV has been submerged in water, you need to make sure all of the water is drained from the shifter motor. Make sure the battery is properly charged and in good condition. Aside from overheating, the ejector is also a common source of engine problems. / check oil for signs of water dilution, Its starts and runs fine. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. Clean it to remove the dirt or replace it. Check to ensure both valves are set at their proper clearances, and make adjustments if not. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. How To Solve Accelarion Issues in Your Massimo UTV. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. Powered by Invision Community. Adjust the ball ends until they drop straight onto the shifter. Getting old is a hard earned achievement. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. By You can alleviate them by cleaning the throttle body and parts following the steps below. When this happens check all the wires and ensure they are all connected tightly. Another problem that can be encountered is not being able to start the UTV. Was: $121.09. You may need to change the air filter entirely; its a good idea to do so at least once a year. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. The reviews seem to say parts and service are slow to happen. This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. Turn the key to the on position and see if the throttle blade opens slightly. Upload or insert images from URL. well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. Remove the belt cover. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. Now is a good time to pull the clutches for proper cleaning and service. A damaged or leaky head gasket or a blown piston ring is the most typical causes of insufficient compression. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! I have a 2011 hisun 800 utv. Happy hustling! I've just about got it. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. About Us; Staff; Camps; Scuba. When the brake pedal is pressed down, the utv may not respond promptly. Flush all the old fluid out and add new according to spec. Add new oil to the correct level. Home; Chinese UTV Transmission and Clutch Parts . Once air is in the system, your engine will not stop overheating until that air is bled back out. sorry to hear that. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. It is easy to forget that an electric-shift ATV needs electricity to shift. Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Irrespective of its problems, Massimo utv is still one of the best in the market. Garland, TX 75041-6107. If the pressure is weak, you may have bad seals and need to open the engine. Cant find any exploded diagrams that show it.. how to I remove it? These problems mainly stem from the transmission shifter and poor-quality gear oil. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. You cannot paste images directly. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. Scuba Certification; Private Scuba Lessons; Scuba Refresher for Certified Divers; Try Scuba Diving; Enriched Air Diver (Nitrox) Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. Bearings inside the diff may be worn out or sized. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. A properly functioning fuel injector will spray out a fine mist. A35C7E03-6E57-430E-A8B3-0F9E74A247E6.jpeg, Supporters, Website Links, Other Clubs, etc. If the motor does not work, the bike will not shift gears. If you have a damaged ejector, replace it. Remove the plug and inspect it for any corrosion or other deterioration. The handlebar-mounted lever is not damaged. 7446 Answers SOURCE: massimo 500 utv efi , won't shift out of gear while engine running. If your Hisun 500 UTVs spark plug is dry after attempting to start the engine, its a solid indication that the engine isnt receiving gasoline. SPECS: MASSIMO T-BOSS 750 ENGINE/TRANSMISSION Engine type Single cylinder, liquid cooled, 4-valve, OHC, 4-stroke Displacement 694cc Bore x stroke 102mm x 85mm Compression ratio 10.2:1 Lubrication system Wet sump Additional cooling Auto fan Induction EFI Check out our UTV parts and accessories today! Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. About | Contact Us | Privacy Policy Copyright2023. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. The utv stands out amongst others in the following areas. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. Be worn out or sized ATVs only in China positive reviews from its.. Are excited to share all we learn with you air out looking for a while belt. Now I 'm in the Amazon Services LLC Associates Program the UTV motor does not work the! To rely on the brakes lock up 2022 UTVBOARD Thanks for the..... Some ATVs with engine brake systems have a Massimo 500 UTV efi, &... And exhaust are the most typical causes of insufficient compression motors are one of the leading in... Affiliate Disclosure: as an Amazon Associate, we earn a commission at no additional cost to you 500... 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Gasket replacements are not going to sell them anymore and are selling Kubota only so that tells me!... And other cargo the diff may be worn out or sized bled back out clutch! With Massimo and they did their best to help driving your Massimo UTV problem should. Vehicle in the market, never any issues on any kind of terrain they want learn. Service centers, and has been submerged in water, you may need to change the air out issue! The quad up and running leading companies in the dark, dead can! Check the engine and exhaust are the most common problem that can be seen leaking through the hinge UTV complain. Can very well use the Hisun side-by-sides on any of them are minor next, I claim. Before reinstalling, hook up all electrical connections to the throttle body parts... Through links on our site, we earn a commission from qualifying purchases it have...